guitar bypass ring

made this today – gold bypass ring in shape of a guitar

made this today - gold bypass ring in shape of a guitar

I started with a mock up in bronze ( much cheaper )

I started with a mock up in bronze ( much cheaper )
20 gauge ( 0.8mm thick ) is what I use i bronze or gold as I have a hard time bending things by hand with those 2 metals 18 gauge ( 1mm thick ) I use for copper and sterling silver as both metals are softer and not as springy

I drew the shape out on a piece of label paper

I drew the shape out on a piece of label paper
make it 3 inches long as you have to “bypass ” the ends and anything shorter will look odd label paper is sticky on one side so its perfect to transfer shapes to metal for the cut outs

my trusted jewelers saw

my trusted jewelers saw
I like to use a 6 inch saw frame ( distance from blade to the back of the frame) and 1/0 saw blades – they are very fine and will move well around the corners

cut out shape

cut out shape
I have several hole punch pliers with different punch out sizes – this one is a 3mm – you need a bit of strength to punch so I tend to sit on the end to make it punch though

added some texture

added some texture
hardened steel punches and chasing tools will last you forever

number 2 file

number 2 file
I filed all edges to make the ring nice and smooth for comfort

foming the ring

foming the ring
I start out with bending the ring around the mandrel with my fingers and then pound it in shape with a non-marring nylon hammer , the head of the hammer has sand in it which gives you a bit more umpf you will work harden the metal when you hammer so it will hold its shape nicely

formed ring

formed ring

cleaning up the inside with a flex shaft

cleaning up the inside with a flex shaft
its basically a dremel with a flexible hose the outside I polished with sandpaper first , starting with a 400 grit and then going finer and finer all the way to a 2000 grit and then ultrafine

finished

finished

rocking 🙂

rocking :)

Silver cross and blue Topaz necklace

Just playing around with metal

Just playing around with metal

I started out with some sketches

I started out with some sketches

I always use scratch paper for the initial sketches and when i like the design I will trace the design onto a piece of label paper . label paper has already ” glue ” added to one side soI do not need to glue my design to sheet metal ( rubber cement works the best if you do not have label paper ) I always end up with a sticky mess if I use the glue

I cut out my design and stick it to the sheet metal

I cut out my design and stick it to the sheet metal

in this case the base cross ( or bottom cross ) which is larger was stuck to 18 gauge sterling silver sheet metal ( 1mm hick ) and the smaller ( top cross ) was transfered to a 20 gauge sterling silver sheet ( 0.8mm) Rember in terms of metal the higher the number of the gauge the thinner he metal is

I cut out the crosses wih my hand saw

I cut out the crosses wih my hand saw

Its a jewelers saw with very very thin blades , the blades I use are he 1/0 When you saw out a piece you need to remember to never ” push ” the saw into he metal . let the saw do the work….Luke….be the saw….. Lock your wrist and move your saw up and down from the elbow ,never from he wrist and keep your saw in place – move the metal you are sawing instead ( maybe I should do an instrucional video on that one )

After sawing out my crosses I put them together to see if I like it

After sawing out my crosses I put them together to see if I like it

I did like it soI went to solder

This is after soldering everything together

This is after soldering everything together

If you want insrucions on how to solder you can take a look a my blog www.themetalchallenge365.wordpress.com . I have many tutorials on easy to make things and on more complicated stuff . All tutorials of course are free

After soldering you need to clean your metal in a Pickle solution

After soldering you need to clean your metal in a Pickle solution

When you solder you have oxidation , turning your pieces black . In order to ge rid of that you can either polish for hours or clean it in a Pickle solution ( you can get he salt/grain to make the solution at any jewelers supply store ) please NEVER take your pieces out with the naked hand ( its an acid and will burn your skin ,its also toxic ) and NEVER take them out wih any other metal then copper tongues

This is after he Pickle bath

This is after he Pickle bath

Add some texture if you like

Add some texture if you like

A normal screw driver will do if you don’t have anything else handy ( I have chasing tools but I also use nails , screw drivers and other things i find )

clean and polish your cross

clean and polish your cross

I have a larger polishing machine where I have the same buffing wheel as on my small flex shaft ( the machine in the picture ) but If you have a setting for he stone its better to use the smaller wheel A Flex shaft is esentially a dremel with a long flexible tube ( yes I am aware hat he name is funny )

After you have done your first polishing add patina

After you have done your first polishing add patina

I used a liquid that I can brush on .usually I use Liver of sulfur but I am still nauseated due to the car accident we had on Saturday and Liver of sulfur makes me gag at the moment ( stinks like rotten eggs – and no mom i am not pregnant !! )

polish again

polish again

add your stone

add your stone

the little cup were the stone sits in is called a bezel cup , you can either make your own or buy them , I will make my own if I have irregular shaped stones or If I feel like making one . Most of the time i am lazy though and just use the bought ones next to he cross you see my stone setting tool , the cup has little teeth that get pushed CAREFULLY over the stone to hold he cabochon in place , start a 12 o’clock and push once , go to 6 o’clock and push some teeth over the stone at that position , then goto 3 o’clock then to 9 o’clock , the reason for doing that is so that tthe stone ges set even in right smack in the middle of the cup , take your finger and try to move the stone when you have pushed all the teeth over it . If i does not move you are done

close up of he little teeth of the bezel cup

close up of he little teeth of the bezel cup

Now you can hand polish with a cloth to ge rid of your finger prints , add a jump ring and a chain and ….tata…….. done 🙂 hope as always you enjoyed it nici

Sterling Silver Flower Pendant with Black Onyx

This sterling silver flower necklace was sawed and constructed entirely by hand from 18 gauge sterling silver and features a genuine black onyx stone in the center to complete the botanical statement.

Embodying the organic flow and rhythm of a flower shape, the outer pedals were sawed as one continuous shape from the flat sheet of sterling silver and dapped and domed on a shaping block to capture a realistic three dimensional form. The inner whorls or pedal structure was also sawed by hand, domed, and then soldered to the outer pedals using a hydroflux welder before setting the onyx cup. Adding intrigue, a subtle patina was brushed onto the flower to produce highlights with natural iridescence that brings out shades of grey blue, grey black, and dark silver depending on the viewing angle. The last step is setting the 8 mm genuine black onyx stone in the cup and hanging the flower pendant onto a genuine black greek leather cord to complete this necklace.

[shopify product=http://metalopiajewelry.com/products/sterling-silver-flower-pendant-with-black-onyx]

Boho Rings

I was procrastinating today a bit and those 2 rings are the results

I was procrastinating today a bit and those 2 rings are the results

I am actually supposed to work on fathers day orders but for some reason I got side tracked

i used galery wire for the so called bezel setting

i used galery wire for the so called bezel setting

wrapped once around the stone tightly to make the setting

soldered the ends together so they form a ring

soldered the ends together so they form a ring

place the stone inside

place the stone inside

there is a lot of forming going on with you fingers so that the stone sits tight but can be taken out without loosing the shape of the bezel

I traced around the bezel to make my inner ring

I traced around the bezel to make my inner ring

punched a hole in the middle

punched a hole in the middle

I used a jewelers saw to cut out the middle part – that is where the bezel will sit inside

cut out part

cut out part

looked again to see if everything fits

looked again to see if everything fits

traced the lager oval to make the base

traced the lager oval to make the base

cut out again and stack

cut out again and stack

now cmes the fun part

now cmes the fun part

soldering everything together we moved recently and I lost my tripod somehow – its easier to sweat solder from the backside if you have a tripod and a screen so I had to use a charcoal block – its trickier as you have to heat everything from the top and the bezel wire is thin and will melt the fastest

this is the ring top all soldered together cleaned and textured

this is the ring top all soldered together cleaned and textured

i chose this wire for my ring shank

i chose this wire for my ring shank

made 2 different ones just to see which will fit better

made 2 different ones just to see which will fit better

the wire gets bend until the ends meet to solder them together to form the ring shank

this is after the last soldering step – joining ring shank with the ring top

this is after the last soldering step - joining ring shank with the ring top

now I just had to clean it , darken the metal and set the stone

now I just had to clean it , darken the metal and set the stone

I had so much fun with the first one that I made a second one

I had so much fun with the first one that I made a second one

The stone is a Turquoise from Bisbee Arizona from a mine that has been closed since almost 30 years – I got some really cool cabochons from a friend of mine – He cannot make jewelry anymore because his eyes and hands are too kaputt

www.metalopiajewelry.com

Rock and Roll fo your arm

 

Sterling silver ” Rock and Roll ” cuff bracelet

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I used a 20 gauge 6 inch by 1 1/4 inch strip of sterling silver for the base and 18 gauge sterling silver for the guitars and the star. The shapes were cut out with a 6 inch jewelry saw and 1/0 saw blades. Personally I prefer the german saws and saw blades as I found the quality to be outstanding , but I might be biased because I am german.

I used a template to draw the guitars right on the metal and then sawed them out .

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After sawing out the shapes they were soldered via sweat soldering onto the base strip then quenched in water and after that put in the Pickle pot to clean the metal from the black oxidation.

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I used an abrasive wheel to quickly file and round the edges – Cratex Medium wheels work very well for that . I like to use my polisher with the wheels because its fast and if you run a business you need to be fast but also have a high quality . I cut down my filing time from about 20 minutes to about 30 seconds .

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When you are finished with filing you edges you can add texture . I have several chasing tools made from hardened steel but I also use screw drivers and other things.

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Now comes the bending part . I am not very strong with my hands and that is the reason why I am using 20 gauge for my base plate, if I use anything thicker than that I would not be able to bend it anymore and would have to use the metal press.

For shaping my bracelets I prefer to use a wooden mandrel and a nylon hammer they are soft and will not leave any marks in your metal

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as you can see after pounding and bending you get a nice oval shape . There are also round mandrels if you prefer a round look . I run the bracelet through my polisher one time to clean the metal and prepare for the liver of sulfur patina . The cleaner the metal the nicer and more consistent your patina gets.

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Liver of sulfur gives you a nice dark gray patina. A word of caution , liver of sulfur stinks like rotten eggs so try to do it in a well ventilated area or your hair and clothing will smell too. Even though my husband always knows when I play around with it 😉

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After the patina I polished the bracelet again an only left the darkness in the pattern and texture

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If you liked the post , maybe leave a comment and let me know 😉

short and sweets today – bear pendant with peridot – fresh from the bench

fresh from the bench

fresh from the bench

spirit bear and garnet

I made my own die for pressing out the bears

I made my own die for pressing out the bears

soldered on a bezel cup and added some stars

soldered on a bezel cup and added some stars

also punched a hole

patina to darken the stars

patina to darken the stars

polished the bear

polished the bear

added jump ring and chain

added jump ring and chain

infinity wedding bands

wedding bands i made

 

www.nicilaskin.etsy.com

wedding bands i made

I cut 2 different width flat wire stock to length

I cut 2 different width flat wire stock to length

5mm and 4 mm width

stamped the infinity symbol

stamped the infinity symbol

filed the ends flat and formed them so the ends meet flush

filed the ends flat and formed them so the ends  meet flush

add flux and solder

add flux and solder

start heating with a torch

start heating with a torch

quench in water and then clean in pickle solution

quench in water and then clean in pickle solution

the black is oxidation that happens during torching

after the pickle bath

after the pickle bath

now start forming

now start forming

use a ring mandrel and a nylon hammer first

use a ring mandrel and a nylon hammer first

after forming the ring you can use a ball peen hammer to make the dimpled texture , polish the inside I polish my rings by hand using different grit sand paper and polishing clohs

done 🙂

done :)

my project for the day

project for the day

project for the day
flower ring with ruby – time to completion 1 hour 30 minutes made entirely by hand 🙂

drew some flowers

drew some flowers

cut out with saw

cut out with saw

formed the flowers

formed the flowers

cut out a piece from flat wire and bend it to make the ring shank

cut out a piece from flat wire and bend it to make the ring shank

joining the ends together

joining the ends together

adding solder to the flowers so they can be joined

adding solder to the flowers so they can be joined

this is after soldering and welding everything together

this is after soldering and welding everything together

cleaned it up and added a bit of patina

cleaned it up and added a bit of patina

added the stone

added the stone

I love metal 🙂

I love metal :)

heart bracelet

anticlastic bronze cuff with copper hearts

anticlastic bronze cuff with copper hearts

cut a 1 1/4 or 1 1/2 inch wide strip from 20 gauge bronze

cut a 1 1/4 or 1 1/2 inch wide strip from 20 gauge bronze

cut lots and lots of hearts from copper

cut lots and lots of hearts from copper
I have a heart cutter from swanstrom ,

flux the back of your hearts and add solder

flux the back of your hearts and add solder
I use hard wire solder for that

heat the hearts until the solder melts

heat the hearts until the solder melts
and then flux the bronze strip and solder the hearts to it

quench in water

quench in water

form your bracelet

form your bracelet
Now I realize that not everybody has a metal press with the anticlastic / synclastic former ,so you can make the bracelet normal on a wooden bracelet mandrel and a raw hide or nylon hammer. I happen to have a full metal shop and have 2 hand cranked metal presses ( the hydraulic ones scare me and I do it rather by hand soI have more control )

thats my metal press

thats my metal press
yay for awesome tools !!

you feed the bracelet through the former 1/4 inch by 1/4 inch untilyou have the bracelet form

you feed the bracelet through the former 1/4  inch by 1/4 inch untilyou have the bracelet form

you can see how the bracelet forms

you can see how the bracelet forms
hand cranking is a lot of work

almost finished forming

almost finished forming

I put the bracelet into the pickle solution after I formed it

I put the bracelet into the pickle solution after I formed it
Pickle solution will clean your oxidation from metal

hearts , hearts , hearts and more hearts

hearts , hearts , hearts and more hearts

what do you think ?

silver tie bar with brass arrow

Metalwork
draw your arrow on the metal sheet
draw your arrow on the metal sheet
or draw it on a piece of paper and stick the paper to the metal sheet . I just like to draw the easy shapes on to my metal directly
cut out with your jewelry saw and 1/0 saw blades
cut out with your jewelry saw and 1/0 saw blades
clean the arrow with steel wool for easier soldering
cut a 4 inch long piece from sterling silver
cut a 4 inch long piece from sterling silver
I used 18 gauge ( thicker then that and it gets hard to bend into shape )
flux your arrow and add your solder
flux your arrow and add your solder
I use extra easy wire solder ( silver )
fire up your torch
fire up your torch
Did I mention I love fire 🙂
heat until your solder “flows” ( melts)
heat until your solder "flows" ( melts)
flux your sterling silver strip and put the arrow onto it solder site down
flux your sterling silver strip and put the arrow onto it solder site down
heat again until solder flows ( I took a pic of the red hot metal -its so hot that it is red in color ,much more heating and it would start melting )
clean your strip and start texturing
clean your strip and start texturing
use a dremel with a buffing wheel ,or a polisher or a flex shaft for cleaning , add texture with a screw driver
flip the strip over and start bending
flip the strip over  and start bending
use a pen or something similar to bend the tie bar around it
bend so that the arrow is a bit longer then the lower part
bend so that the arrow is a bit longer then the lower part
flip down and put your pen on the edge and press with your finger at the middle
flip down and put your pen on the edge and press with your finger at the middle
you can bend it a bit more with your fingers
you can bend it a bit more with your fingers
pound with a raw hide or nylon hammer on the right hand ( the bend end )
enjoy your tie bar
enjoy your tie bar